High Cell Density Substrates in Catalytic Converters: Balancing Performance & Challenges
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High Cell Density Substrates in Catalytic Converters: Balancing Performance & Challenges

Publish Time: 2025-03-13     Origin: Site

Catalytic converters with high cell density substrates (600-1200 CPSI) are game-changers for emission control. By packing more channels per square inch, they maximize surface area, boosting conversion efficiency of NOx, CO, and hydrocarbons—critical for meeting Euro VI/China 6 standards.

But why aren’t they everywhere?
 Backpressure Trade-off: Ultra-high density risks increased exhaust backpressure, demanding precise engine calibration.
 Manufacturing Complexity: Thin-wall ceramics require advanced coating tech to ensure durability and avoid cracks.
 Cost vs. Benefit: Higher material and production costs challenge cost-sensitive markets.

At JIETE, we tackle these hurdles with hybrid designs (graded-density substrates) and AI-driven coating uniformity control. For OEMs aiming to future-proof emissions systems, the right balance is key.



As one of the leading manufacturer and supplier in China, we facilitate ourselves with the most advanced infrastructural facility, we dedicate ourselves to the job of producing best quality catalytic converters, catalysts and Exhaust.
 
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